Dust Model: PE20
Exhaust air volume: 16000m3 / h
Shot blasting machine motor list
Blast  Wheel         37Kw    6stages    Feed Roller    0.55Kw    3stages
Dust Collector    18.5Kw    1stage    Blast Roller    0.55Kw    2stages
Sprial Separator    7.5Kw    1stage    Stripper Roller    0.55Kw    2stages
Elevator    11Kw    1stage    Manipulator    1.5Kw    1stage
Under Screw Feeder    9.2 Kw    1stage    Pills Rotation Row     1.1Kw    1stage
Discharge Screw Feeder    0.37Kw    1stage    Hydraulic Pump    4Kw    1stage


Process Requirements

Cylinder technology to clean up after the requirements are as follows:
Surface roughness: ≤RA12.5
Lumen debris remaining amount: six-cylinder cylinder ≤400mg
Four-cylinder cylinder ≤300mg
The residue particle size ≤0.5mm
Wherein: a water jacket debris remaining amount: six-cylinder cylinder ≤300mg
Four-cylinder block ≤ mg month
Crankcase debris Residues: ≤100mg
Robot shot blasting system suitable for large series casting or forging Powertrain machining shot blasting and cleaning. Today, the system has become the foundry industry, and an integral part of the forging industry. Manipulator shot blast cleaning systems meet the highest production demands, and its excellent blasting treatment effect is well known: Even within the diffficult workpiece surface can be deal with clean-up in place, without any residual abrasive. Wheelabrator range of products and a unique layout features (load / unload) to efficiently solve various production tasks possible. Capable of manufacturing processes and materials processing flow perfectly together to achieve a complete installation to avoid risk. Process automation to improve production efficiency and economic benefits. DS series shot blasting machine containing one or more horizontal rotary robot. DV series shot blasting machine having a plurality of vertical rotary robot.

Mechancial Circulatory System

Mechanical circulatory system includes a workpiece transport device, robot gripper rotating equipments rotating equipments and the exhaust pill.
Workpiece motorized rollers provided with a position detecting device and position control equipments. Position control equipments force the workpiece and the motorized roller slippage, by the position detection means detects the workpiece stop motorized roller.
Feeding center in the workpiece positioning device determines the lateral center position of the robot claw clip. Stripper centering equipments determines the lateral center position of the workpiece at the discharge of motorized rollers. In order to successfully enter the work rotating device row pill.
Working position detecting cylinder to force the workpiece and the motorized roller slippage, the signal generated by the collision, determine the workpiece in the longitudinal center position of the robot claw clip.
Feeder on the workpiece through the rise - advance - decline - back action. Motorized roller from feeding the workpiece to the mechanical men jaws.
Unloader workpiece by advancing - rise - back - drop operation. Motorized roller to discharge the workpiece from the mechanical claw hands will clip.
Loading and unloading at the place were two instances pneumatic sealing door, and the blast area is isolated.
Robot gripper rotating device, controlled by the drive two speed determined by the rotation angle of the rotary encoder. It can be stopped at any angle.
Discharge rotary device by the inverter control pill two speeds.
DS / DV type robot shot blasting machine is flexible and efficient, capable of handling different shapes and sizes of components, there is no need to replace equipment. For high processing capacity and superior cleaning efficiency of the blasting system performance is very outstanding.



Application


Gearbox,cylinder block, cylinder head, crankshaft and intake manifold ex.and cast iron and aluminum parts series'shot blasting,descaling and shot strength.
Six kinds of basic models and the flexibility provided by the modular design to meet the output, and covers the various requirements of material handling layout.Robot shot blasting machine can be used in conjunction with sandblasting room, and is suitable for automatic cleanup line.
The shot blasting machine is equipped with rotating support shaft or flexible mechanical clamps, it is able to crawl and transferred to the workpiece shot blasting equipment.

Advantage

Fully automatic operation, including loading and unloading of the workpiece.
Automatically different shapes and sizes of shot blasting castings, without replacing equipment.
Improve efficient in the use of pellets thereby minimizing the degree of wear of mechanical parts.
Programmable robot movement (rotation, swing and stop), targeted to the surface and the interior passageway to clean up.
Removing the pellets within the inner shot blasting machine cycle time. Workpiece after cleaning without residue pellets.
Good processing capability, can process up to 40 tons per hour of casting, casting each piece can weigh up to 700 kilograms.
Complex Parts Freedom and Flexibility Blast



Loading equipment or industrial robots put the unclear workpieces or the robot placed to the support shaft and fixed.Spring-loaded clamp mechanism for holding the grip.Shot Blasting parameters fully automated blasting systems can be equipped with sensors to identify and control specific parts of the workpiece(Shot clean-up time, the number of pellets, the projected speed, movement of the workpiece during Shot Blasting, shot blasting the role of the number of pellets removed time).The correct placement of the workpiece to ensure continuous contact with the complete workpiece shot blasting stream, using pellets of the best efficiency levels and wear of mechanical parts is minimized.